Traditional breaking or blasting methods can be pretty clumsy and often cause damage to nearby structures, especially in urban demolition projects. That’s where YG Machinery steps in with a game-changing solution: the high-performance diamond wire saw for concrete. This innovative equipment is powered by a hydraulic motor that drives a wire rope embedded with diamond beads, spinning at high speeds. It allows for efficient and precise static cutting on rebar concrete. Whether you’re looking to take down a bridge, a dock, or tackle some tricky irregular cuts, our concrete wire saw makes sure the original structure stays intact. It truly revolutionizes the way we approach concrete structure modification.
Diamond Wire Saw for Concrete Parameter
| Wire Saw Wheel Parameters | Hydraulic Pump Parameters | ||
| Wire Drive Mode | hydraulic | Motor Power | 22/25kw |
| Motor Type | HM-80, 2 Cylinders | Voltage | 220V/380V, 50Hz |
| Minimum Input Power | 25HP/33HP | Hydraulic Pump Type | Gear Pump |
| Output Shaft Speed | 350/940/1300r/min | Main Drive Motor | 40-100L/min |
| Maximum Wire Length | 20m | Working Pressure | 15-20Mpa |
| Feeding Method | Fully hydraulic | Oil Tank Capacity | 17L |
| Wire Saw Wheel Weight | 64kg | Weight | 160kg |
| Motor Weight | 14kg | Size | 700*700*1200mm |
| Size | 1700*700*800mm |
Diamond Wire Saw for Concrete Deep Dive and Technical Advantages: The Excellence of the YG Diamond Wire Saw for Concrete
Core Working Principle and Unique Technical Features
The core of the YG diamond wire saw for concrete is Hydraulic Cutting. A hydraulic pump station generates steady oil pressure, driving the hydraulic motor. The motor rapidly rotates the drive wheel, which in turn powers the wire rope. The rope’s direction is guided by idler pulleys. This allows continuous frictional cutting of tough materials. This Deep Cutting capability is its greatest advantage. It easily cuts through thick concrete structures, including Rebar Concrete structures with heavy internal reinforcement. Furthermore, the equipment is compact and can be used alongside a hydraulic wall saw to enhance overall operational efficiency.
Core Advantages: Why Choose the YG Wire Saw Cutting Machine?
Choosing our wire saw cutting machine means selecting unparalleled versatility and precision dismantling. Firstly, it is capable of underwater operation, something traditional cutting machines cannot match. Secondly, the wire can wrap around structures of irregular or complex shapes for cutting, offering immense flexibility. Most importantly, the wire saw uses static cutting. The process is vibration-free and low-noise. This is crucial for demolition projects in sensitive areas like hospitals or office buildings. Our diamond wire saw ensures the safety of the surrounding environment and structural integrity.
Diamond Wire Saw for Concrete FAQ
The difference lies in the wire process and specifications. Wires for cutting Rebar Concrete typically use a sintering process. They have a diameter of 11.5 mm with about 40 beads per meter. Wires for metal cutting are often used in a brazing process, and their diameter is usually 10.5 mm. Choosing correctly is vital for efficient diamond wire saw cutting.
The theoretical cutting depth of the diamond wire saw for concrete is virtually unlimited, as the wire length can be customized. The depth is limited by site operational conditions and wire length. However, in practice, it far exceeds the cutting depth limitations of a traditional hydraulic wall saw.
Yes, our wire saw cutting machine is designed for underwater operation. The machine body is highly sealed, and the hydraulic system is stable and reliable. The operator controls the hydraulic pump station from the surface. This eliminates the need for personnel underwater, ensuring maximum safety. Underwater cutting is commonly used for dismantling bridge piers and dock platforms.
Diamond Wire Saw for Concrete: A Wide Range of Application Scenarios and Industry Case Study
Application Expansion: The Versatility of the Diamond Wire Saw for Concrete
The applications for the diamond wire saw for concrete include, but are not limited to: integral removal of bridges and piers, cutting of large dock platforms, Static Cutting of underwater concrete piles, and making precise openings during Concrete Structure Modification. Furthermore, when used in conjunction with our rock saw for excavators, the wire saw can perform complex cutting of large rock formations and hard structures.
Success Story: Accelerating Dock Upgrades in Singapore
Background: Wei, a contractor in singapore, was responsible for upgrading an old dock platform at a busy port. Parts of the platform required precision dismantling for new pile installation. Crucially, the cutting had to be static cutting to avoid vibrations affecting nearby operational structures.
Solution: Wei adopted yg machinery’s diamond wire saw for concrete. Leveraging its powerful hydraulic cutting capability and underwater operation feature, his team successfully cut and removed heavy reinforced concrete sections and underwater piles without disrupting daily port activities.
Positive Outcomes: Thanks to the wire saw’s high efficiency and static cutting ability, the project timeline was shortened by 25% compared to initial estimates. Wei highly praised our diamond wire saw cutting technology. He noted it helped them secure subsequent underwater demolition contracts.
How to Select the Best Wire Type Based on Concrete Rebar Ratio?
Customers often ask: My rebar concrete has heavy reinforcement; which wire should I choose? The wire selection depends on the material you are cutting. For structures with heavy rebar concrete content, you should select a sintered process wire. The diamond beads on this wire have higher wear resistance and bonding strength. They are specifically designed to resist steel abrasion. We also recommend ensuring the hydraulic pump station provides adequate water flow for cooling and debris removal. This maximizes the efficiency and lifespan of the diamond wire saw cutting.
Underwater Operation: How Does the Diamond Wire Saw for Concrete Ensure Cutting Accuracy?
Underwater operations present challenges to cutting accuracy. Our diamond wire saw for concrete ensures precision through two key factors. Firstly, the water flow acts as a natural coolant and flush agent during cutting, improving efficiency. Secondly, the system achieves automatic tensioning and speed control via the hydraulic motor. This means the wire maintains a constant cutting force and stable direction both above and below water. This ensures the accuracy of deep cutting.
What is the Importance of Static Cutting for Structural Safety Assessment?
Static cutting is a critical component for structural safety assessment in demolition projects. Unlike traditional blasting or heavy mechanical breaking, using the diamond wire saw for concrete for static cutting creates zero impact or vibration on the remaining structure. This means engineers can more accurately predict and control demolition consequences, protecting adjacent structures. This non-destructive dismantling approach is the gold standard for concrete structure modification or working in sensitive areas.
YG Machinery Strength, Service, and Building Trust
Quality Service Guarantee: Your Partner in Precision Dismantling
By choosing YG Machinery, you choose a reliable deep-cutting specialist. We offer expert pre-sales consultation. We help you select the ideal diamond wire saw for concrete models for your deep-cutting needs. Our services include customized wire configurations, on-site or remote operational training, and comprehensive after-sales support. We ensure an ample supply of spare parts, especially different types of diamond wires. This keeps your wire saw cutting machine operating at peak performance.
Customer Testimonial
“We successfully used YG’s concrete wire saw to remove an old bridge pier in Chile. The machine’s Underwater Operation capability was outstanding. It achieved zero-vibration demolition, saving us costly structural shoring.” – Mr. Ricardo M., Project Director at a Chilean Civil Engineering Company.
Stop letting traditional methods limit your projects. It is time to upgrade to the professional diamond wire saw for concrete from YG Machinery.
Contact us now to customize your exclusive Static Cutting solution and get a free quote for the diamond wire saw!
