Are you feeling the pinch from high labor costs, inconsistent pouring, and low efficiency when it comes to secondary structure pouring? Many construction teams face challenges like equipment that just doesn’t adapt well, complicated operations, and frequent breakdowns while searching for a secondary structure pouring machine. These issues can lead to frustrating project delays and budget overruns. The real problem often lies in not selecting the right professional equipment that suits the specific construction scenario. In this article, we’ll dive deep into how to choose and use a top-notch secondary structure pouring machine. We’ll cover everything from the key advantages of the product and its applications across various industries to real-life overseas examples and selection tips, making it easier for you to tackle those secondary structure pouring challenges head-on.
Secondary Structure Pouring Machine Parameter
| Model | YG-300 | YG-400 | YG-500 |
| Vertical Conveying Height | 3M | 4M | 5M |
| Horizontal Conveying Distance | 3M | 4M | 5M |
| Motor Power | 3KW | 7.5KW | 7.5KW |
| Rated Voltage | 380V | 380V | 380V |
Core Advantages of Secondary Structure Pouring Machine
1. Multiple Models to Meet All Scenario Needs
A high-quality secondary structure pouring machine must adapt to different construction scales. YG launches 3 core models with parameters accurately matching diverse needs:
- YG-300: Delivery height 3m, horizontal transport distance 3m, 3KW motor power, suitable for small residential pouring;
- YG-400: Delivery height 4m, horizontal transport distance 4m, 7.5KW motor power, supporting electric + manual dual tilt;
- YG-500: Delivery height 5m, horizontal transport distance 5m, 7.5KW motor power, dual tilt mode, suitable for medium and large projects.
All three models allow 5-16mm fine stone and concrete aggregate, 380V rated voltage, and adapt to most global construction standards.
2. Efficient Pouring, Reducing Labor Costs by 60%
YG’s secondary structure pouring machine has a pouring efficiency of 15m³/h, more than 3 times that of manual pouring. It can achieve precise material distribution, avoid concrete waste, and increase the material utilization rate to 98%. Users report that a single project can reduce labor input by 60%, saving an average of $3,000/month in labor costs.
3. Easy Operation, Novices Can Master in 1 Day
Complex equipment requires professional technicians, increasing labor costs. YG’s secondary structure pouring machine adopts a humanized operation panel with clear labels on key buttons. With detailed operation manuals and video tutorials, novices can master it proficiently in 1 day, without the need to hire additional professional technicians.
4. Stable and Durable, Failure Rate Below 1%
The stability of construction equipment directly affects the project period. The core components of YG’s secondary structure pouring machine are made of high-strength steel, which has passed 500 hours of continuous operation testing, and the failure rate within 12 months is below 1%. The dust-proof and leak-proof design adapts to complex outdoor construction environments, with a service life of more than 8 years.
4 Core Application Scenarios of Secondary Structure Pouring Machine
1. Residential Construction: Secondary Structural Column and Lintel Pouring
In the secondary structure construction of residential buildings, the secondary structure pouring machine can accurately complete the pouring of structural columns, lintels, window sills and other parts. Equipped with a lightweight concrete pump for small projects, it is especially suitable for small-scale pouring scenarios of villas and multi-storey residential buildings, avoiding honeycomb and pitting problems caused by manual pouring.
2. Commercial Construction: Elevator Shaft and Shear Wall Pouring
The pouring of narrow spaces, such as elevator shafts and shear walls in commercial buildings, has high requirements for equipment flexibility. YG’s secondary structure pouring machine is small in size, can easily enter narrow construction areas, and achieve uniform pouring. In the secondary structure construction of shopping malls and office buildings, it can greatly improve construction efficiency.
3. Industrial Plants: Equipment Foundation and Trench Pouring
The pouring of equipment foundations and trenches in industrial plants requires high-strength concrete transportation. The secondary structure pouring machine can stably transport 5-16mm aggregate concrete, meeting the structural strength requirements of industrial buildings. Its efficient transportation capacity can adapt to the large-area and fast-paced construction needs of factories.
4. Municipal Engineering: Small Structure Pouring
In municipal projects such as road auxiliary facilities and underground pipe corridors, the secondary structure pouring machine can complete the precise pouring of small structures. For example, sidewalk curbstones, pipe gallery buttresses and other parts do not require large-scale equipment to enter, which is flexible and convenient, reducing the impact of construction on traffic.
Real Success Stories: Efficient Pouring Solutions for Overseas Customers
Case 1: Efficiency Improvement in California Residential Project, USA
Mark, the person in charge of a small construction company in California, USA, undertook the secondary structure construction of 10 townhouses. Previously, manual pouring was used, which was not only inefficient but also required rework many times due to uneven pouring, with monthly labor costs as high as $8,000. He urgently needed a secondary structure pouring machine suitable for small residential projects.
Based on his construction scenario, YG recommended the YG-400 model and provided a localized voltage adaptation solution. The 4m delivery height and electric tilt function of this model perfectly matched the pouring needs of villa structural columns. Mark’s team mastered the operation in only 1 day.
Results after 6 months of construction:
- Pouring efficiency increased by 60%, and the secondary structure of 10 townhouses was completed 20 days ahead of schedule;
- Labor costs reduced to $3,200/month, saving a total of $24,000;
- Pouring qualification rate increased from 75% to 98%, no rework.”YG’s secondary structure pouring machine has completely changed our construction mode,” Mark said. “It is small, flexible and easy to operate, making it an ideal choice for small residential projects.”
Case 2: Precision Pouring Solution for Berlin Factory, Germany
Thomas was responsible for the expansion project of an auto parts factory in Berlin, Germany, needing to complete the secondary structure pouring of equipment foundations and trenches. The previously used equipment could not adapt to the narrow trench space, and the delivery height was insufficient, seriously affecting the construction progress. He needed a cantilever secondary concrete pump with both flexibility and high delivery capacity.
After analyzing the on-site data, YG’s team recommended the YG-500 model with a customized cantilever delivery pipe. The 5m delivery height and horizontal transport distance of this model fully covered the factory’s pouring needs; the dual tilt mode could accurately adjust the pouring position, adapting to the narrow space operation of the trench.
Results after project completion:
- Trench pouring efficiency increased by 50%, and equipment foundation construction was completed 15 days ahead of schedule;
- Concrete waste rate reduced from 10% to 2%, saving €1,800 in material costs;
- The equipment operated continuously for 3 months without failure, with stability exceeding expectations.”The adaptability and stability of this secondary structure pouring machine are excellent,” Thomas commented. “It fully meets the high-standard construction requirements of industrial plants.”
How to Choose the Right Secondary Structure Pouring Machine?
Follow these 4 steps to accurately match your needs:
- Clarify the construction scenario: Determine the required delivery height and horizontal distance according to the pouring part (structural column/elevator shaft, etc.) and space size;
- Confirm the project scale: Choose YG-300 for small residential buildings, YG-400/500 for medium and large projects;
- Consider the operation team: If there are many novices, prioritize models that are easy to operate; all YG series meet the requirements.
- Check after-sales support: Ensure that the supplier provides global spare parts delivery and localized technical support.
YG provides free pre-sales consulting services and can recommend the most suitable secondary structure pouring machine model according to your specific construction drawings and project location. We have helped more than 2,000 construction teams in more than 30 countries solve secondary structure pouring problems.
Choose YG to Unlock a New Efficient Way of Secondary Structure Pouring
A high-quality secondary structure pouring machine can greatly improve construction efficiency, reduce costs and ensure pouring quality. With the advantages of multiple models, high efficiency and stability, and easy operation, YG’s secondary structure pouring machine has been verified in projects in many countries around the world. Whether it is a residential, commercial or industrial project, we can provide you with customized pouring solutions.
Contact YG Machinery now to get a free quote and customized construction plan. Let us help you save time, effort and money in secondary structure construction and smoothly advance the project progress.
