The sun beat down fiercely in Nevada, USA. Wind constantly whipped across the landscape. A large quarry operator, let’s call them “Great Western Aggregates,” produced thousands of tons of material daily. However, this high production led to severe dust pollution. The company faced strict regulations from the EPA and OSHA. They desperately needed a system that could handle large-scale dust control mining effectively. Old sprinkling methods wasted water and failed to capture fine PM2.5 particles.
Parameters of Fog Cannon:
| Model | YG-30 | YG-40 | YG-50 | YG-60 | YG-100 |
| Horizontal Range | 30m | 40m | 50m | 60m | 100m |
| Fog Size | 40-200μm | 40-200μm | 40-200μm | 40-200μm | 30-200μm |
| Fan Diameter | 500mm | 500mm | 700mm | 700mm | 1200mm |
| Fan Length | 1.25m | 1.5m | 2.1m | 2.1m | 2.55m |
| Voltage | 380V | 380V | 380V | 380V | 380V |
| Fan Power | 3kw | 5.5kw | 15kw | 18.5kw | 55kw |
| Water Pump Power | 3kw | 3kw | 5.5kw | 5.5kw | 11kw |
| Dimension | 1.35*1*1.6m | 1.65*1*1.75m | 1.8*1.2*2.1m | 1.8*1.2*2.2m | 2.7*2*2.3m |
The Challenge: Strict US Quarry Demands for Dust Control Mining
Great Western Aggregates’ problem was about scale and compliance. Their crushing plant was a huge source of dust. The wind carried this dust for miles. Traditional tools, like low-pressure hoses, were too weak for effective dust control mining over such a vast area. They needed serious power and precise technology. The required system had to be highly reliable and adapted to US voltage and tough working conditions. Without a fast solution, the risk of huge fines and shutdowns was very real.
YG’s Solution: The Industrial-Grade Dust Suppression Cannon
Great Western Aggregates contacted YG Machinery, the global dust control experts. We studied their site layout, wind direction, and dust generation points carefully. We recommended a custom, industrial dust suppression cannon system. This system was specifically designed to meet the demands of large-scale dust control mining. Our engineers ensured all motors and electrical components were fully compliant with US industry standards and voltage requirements. This allowed the equipment to integrate seamlessly into their operations.
Feature 1: Range and Capacity for Large-Scale Dust Control Mining
For large mines, throw distance equals power. The fog cannon machine we provided had an ultra-long throw range. It could easily cover the entire crushing station and the long conveyor belts. The high-capacity design ensured continuous dust capture. Using high-pressure atomization, the system turned water into micron-sized mist. This mist efficiently adsorbs airborne dust. This drastically improved the effectiveness of dust control mining.
Feature 2: Automation Makes Dust Suppression in Mines Smarter
In the USA, labor costs are high, making automation essential. This system was fitted with a Variable Frequency Drive (VFD). This allowed the operator to precisely control the water flow and mist volume. It also featured full remote control. Operators could manage the entire dust suppression in mine system from the control room. This boosted efficiency and lowered the crew’s exposure risk. Automation made daily dust control mining simple and reliable. Interested in how we can customize automation for your operation? Ask us!
Feature 3: The Versatility of the Equipment
Beyond the core dust control mining task, this fog cannon machine showed high versatility. Great Western Aggregates conducted site expansions during their off-peak season. The same unit could be easily moved to the construction area. Here, it was used for construction site dust control. This dual-purpose use meant they got double the return on their investment. They had a single, powerful tool for all their dust suppression needs in mines.
The Results: Better Compliance and Operational Efficiency
The new dust control mining system quickly delivered impressive results. Most importantly, the site’s air quality tests improved immediately. Great Western Aggregates passed strict EPA inspections successfully. This saved them tens of thousands of dollars in potential fines. At the same time, better visibility allowed heavy equipment to move faster. Overall production efficiency increased by about 15%. Investing in quality dust control mining equipment proved to be a smart business decision.
YG’s Commitment: Serving the US Dust Control Mining Market
YG Machinery is dedicated to supporting US clients. We know the challenges of dust control mining are ongoing. YG provide more than just powerful dust suppression cannon units. We offer localized technical support and fast spare parts delivery. This ensures your system runs reliably, even in the most remote quarry. We are your trusted partner in dust suppression in mines.
Take Action: Control Your Dust Control Mining Future!
Don’t let dust hinder your US operations. Great Western Aggregates’ success proves that YG Machinery can deliver the performance and reliability you need. Are you ready to elevate your dust control mining standards? Contact the experts at YG Machinery today for a customized quote tailored to your mine’s needs! Let us help you achieve better efficiency and stricter compliance.
